Wielostanowiskowa, specjalna obrabiarka z obrotowym stołem, znana również jako wielostanowiskowa obrabiarka z obrotowym stołem lub wielostanowiskowa maszyna obróbcza z obrotowym stołem, to wydajne urządzenie wykorzystujące obrotowy stół obrotowy do cięcia i obróbki detali. Oto szczegółowe wprowadzenie do tego urządzenia:
1. Skład strukturalny
Wielostanowiskowa obrabiarka ze stołem obrotowym składa się głównie z podstawy maszyny, stołu roboczego ze stołem obrotowym, wielu głowic (lub stanowisk roboczych) przetwarzających, wrzeciona, układu posuwu, uchwytów oraz ramienia robota (opcjonalnie). Stół obrotowy napędza przedmiot obrabiany, umożliwiając jego obrót między stanowiskami roboczymi za pośrednictwem przekładni obrotowej, wrzeciono napędza narzędzie podczas obróbki, a układ posuwu steruje ruchem narzędzia w różnych osiach, umożliwiając obróbkę na każdym stanowisku roboczym.
2. Zasada działania
When the machine tool is working, the workpiece is clamped by the fixture and placed on the turntable worktable. The turntable worktable begins to rotate, bringing the workpiece to the designated processing station. At this workstation, the processing power head performs machining processes such as milling, drilling, boring, milling, and threading on the workpiece. After the processing is completed, the turntable worktable continues to rotate, taking the workpiece to the next station or removal station. If equipped with a robotic arm, it can achieve automatic picking and placing of workpieces and complete unmanned and intelligent operation of the machining process.
3、 Main features
Efficient production: The machine tool adopts a turntable worktable and multi station design, which can achieve online processing of multiple machining processes of workpieces, greatly shortening the production cycle and improving production efficiency. Usually, automatic tool changing operations can be achieved for 7-12 workstations, greatly improving production efficiency and reducing labor costs.
High precision machining: The machine tool adopts a high-precision turntable transmission device and feed system, which can achieve high-precision machining operations and ensure the quality and dimensional accuracy of the workpiece.
Automated control: Machine tools can be equipped with automated control systems to achieve automated operation and monitoring of the machining process, reduce the labor intensity of operators, and improve production consistency and stability. Combined with automated equipment such as robotic arms, it can achieve completely unmanned and intelligent operation.
Flexible configuration: According to the machining process and requirements of the workpiece, the required number of workstations and process sequence can be freely configured to achieve a flexible production process.
Optimization process: Machine tools can optimize and adjust process parameters according to the machining requirements of workpieces, improving machining efficiency and product quality.
4、 Application scope
Multi station turntable specialized machine tools are widely used in various fields that require efficient and high-precision machining, such as compressor cylinder manufacturing, automotive parts production, aerospace equipment manufacturing, etc. It is particularly suitable for machining workpieces with large product quantities and high relative precision requirements.
5、 Precautions
When using machine tools, it is necessary to strictly follow the operating procedures and safety regulations to ensure the safety of personnel and equipment.
Regularly maintain and upkeep the machine tool to maintain its good working condition and accuracy.
Reasonably select the model and configuration of the machine tool based on the processing requirements and actual situation of the workpiece, in order to achieve the best production efficiency.
In summary, multi station turntable specialized machine tools are efficient, high-precision, and highly automated processing equipment with broad application prospects and development potential.